Quenching Oil Package AD-109

Heat treatment fluid manufacturers often struggle to develop qualified quenching oil that meets SH 0564-93 industry standards. Common pain points include unstable cooling curve, dark oxide layers on metal workpieces after quenching, and insufficient antioxidant capacity leading to short service life of finished oil.

ROLITOM AD-109 quenching oil additive package is a multi-functional integrated raw material specially developed for quenching fluid batching. It is compounded with high-efficiency antioxidant components, dedicated cooling accelerators, metal surface brighteners and compound rust & corrosion inhibitors. This additive package has passed complete bench performance verification under lab conditions, delivering controllable, stable cooling performance after being blended with base oil.

Quenching oil mixed with AD-109 can form ideal cooling temperature intervals and accurate cooling duration. It brings fast uniform cooling speed to metal parts during quenching procedures, while forming a protective film on workpiece surfaces to retain bright metallic finish without oxidation discoloration. This additive package supports three mainstream quenching oil grades production that fully satisfy the requirements of SH 0564-93 national industry standard: conventional quenching oil, fast bright quenching oil and fast quenching oil.

Product Advantages

1. Integrated multi-component formula simplifies quenching oil batching workflowAD-109 combines anti-oxidation, cooling acceleration, brightening and anti-corrosion functions in one single additive package. Fluid factories no longer need to purchase dozens of separate single-function auxiliaries, lowering raw material procurement costs and simplifying mixing procedures.

2. Precise controllable cooling curve for consistent heat treatment qualityBuilt-in cooling accelerator system stabilizes the critical cooling stage of metal quenching. Finished oil achieves standardized cooling speed, effectively reducing quenching deformation, cracking and uneven hardness defects of steel workpieces.

3. Permanent bright surface effect on post-quenching metal componentsSpecial metal brightener additives suppress oxide film generation during high-temperature quenching. Parts treated with AD-formulated oil maintain clean, bright metallic surfaces without black spots, yellow stains or foggy layers, eliminating secondary polishing processes.

4. Long service life of finished quenching oil with powerful antioxidant performanceHigh-performance antioxidants slow down thermal oxidation and sludge accumulation inside quenching tanks, extending the replacement cycle of finished oil and cutting overall operating expenditure for heat treatment plants.

5. Stable low-impurity formula guarantees finished oil complianceStrictly controlled mechanical impurity and water content indicators meet SH 0564-93 threshold limits, avoiding filter clogging and performance attenuation during long-term industrial circulation.

6. Safe and easy handling with mild chemical propertiesThe additive package is non-flammable, non-explosive and non-corrosive, matching storage & operation rules of general petroleum products, no special high-grade protective gear required for daily batching work.

Recommended Addition Dosage by Finished Quenching Oil Grade

Different types of quenching oil require fixed addition proportion of AD-109 additive package to reach standard cooling and brightening performance:

Physical & Chemical Technical Specifications

All test standards and limit indexes fully follow national petroleum testing standards; kinematic viscosity data shall refer to factory official test reports for specific batches.

Standard Packaging & Logistics Protection Configuration

Standard Industrial Packaging Types

1. 200L sealed metal steel drum, net weight 180 kilograms per unit

2. 25L small chemical plastic drum, net weight 22 kilograms per unit

3. Custom 1000L IBC tote tank upon customer advance inquiry

Leak-Proof Logistics Design

Every drum lid is fitted with oil-resistant rubber sealing gaskets to prevent liquid leakage during transportation. Pallet stacking and stretch film wrapping services can be provided for bulk sea & land shipment orders.

Storage, Transportation & On-Site Operation Regulations

1. All loading, unloading, blending and warehousing activities must strictly comply with SH/T 0164 petroleum product operation specification.

2. Temperature control limits: The maximum working temperature during oil mixing shall not exceed 75℃; long-term sealed storage environment temperature cannot go above 45℃ to avoid performance degradation.

3. Safety property description: AD-109 quenching oil additive package is non-flammable, non-explosive and non-corrosive. All safety, environmental protection and operation requirements align with ordinary mineral oil products, no extra specialized protective equipment needed for daily handling.

FAQ

Q1: What dosage of AD-109 quenching oil additive package should be used to produce fast bright quenching oil?

A1: The standard recommended addition rate is 4.5% weight ratio of AD-109 additive package. This proportion balances fast cooling speed and long-lasting bright surface effect for carbon steel, alloy steel quenching parts.

Q2: What industry standard can quenching oil blended with AD-109 meet?

A2: Finished quenching oil formulated from this additive package fully complies with SH 0564-93 Chinese industrial standard for heat treatment quenching fluids, covering conventional, fast bright and fast three major oil types.

Q3: What is the upper limit of storage temperature for AD-109 additive package barrels?

A3: Long-term sealed storage environment temperature must not exceed 45℃; on-site mixing working temperature shall be controlled below 75℃ to protect antioxidant and brightener activity inside the additive package.

Q4: Is AD-109 dangerous goods requiring special transport certification?

A4: No. This quenching oil additive package is non-flammable, non-explosive and non-corrosive, classified as ordinary petroleum chemical goods, following regular logistics transportation standards without special hazardous goods formalities.

Q5: What are the strict limits of water and mechanical impurities for AD-109 raw material?

A5: Water content ≤0.01% and mechanical impurity ≤0.05% by mass, controlled to avoid filter blockage and sludge generation inside customer quenching circulation tanks.